Driving efficiency, precision, and reliability in modern production systems
Process automation systems demand high performance under continuous operation. Whether in high-speed production lines, robotics, or precision positioning systems, every component must contribute to efficiency, accuracy, and uptime.
Permanent magnet technology plays a critical role in achieving these goals. Compared to conventional solutions, magnet-based systems enable:
- Higher energy efficiency
- Increased power density
- Compact system design
- Reduced maintenance and downtime
However, the true performance of an automated system is not defined by the magnet alone, but by the complete magnetic design and integration.
From component to system:
why magnetic design matters
In automated systems, magnets are part of a larger electromagnetic and mechanical environment. Small variations in magnetic properties or positioning can significantly impact:
- Motor efficiency and torque output
- Positioning accuracy
- Thermal behavior
- System lifetime and reliability
At Bakker Magnetics, we approach magnetics as a system-level engineering challenge, not a commodity component.
Applications in process automation
Our magnetic solutions are used in a wide range of automation applications, including:
Electric Motors (PM Motors)
Permanent magnet motors are widely used in automation due to their high efficiency and compact design. We support:
- Rotor magnet selection and optimization
- Loss reduction (including eddy current effects)
- Thermal stability and demagnetization resistance
Actuators & motion control systems
In precision motion systems, magnetic performance directly affects control accuracy. Our expertise includes:
- Magnetic field optimization for linear and rotary actuators
- Minimizing variation in magnetic force
- Ensuring repeatability in high-cycle environments
Robotics & pick-and-place systems
High-speed automation requires lightweight, efficient, and reliable components. We contribute to:
- Compact, high-performance magnetic assemblies
- Reduced inertia through optimized magnet design
- Stable performance under dynamic loads
Sensors & positioning systems
Accurate sensing depends on stable and predictable magnetic fields. We support:
- Magnetic circuit design
- Field homogeneity optimization
- Integration with sensor technologies
Engineering approach:
co-development from day one
We work closely with OEMs and system integrators from the early design phase. Our engineering support includes:
- Material selection (NdFeB, SmCo, ferrite)
- Magnetic calculations and FEM simulations
- Geometry and positioning optimization
- Tolerance and alignment analysis
- Design for Manufacturing (DfM)
- Prototype development and validation
Early involvement ensures:
✔ Optimized performance
✔ Reduced development time
✔ Lower total cost of ownership
Managing real-world challenges
Automation environments introduce complex operating conditions. We help address:
Thermal Effects
Temperature variations influence magnetic performance and lifetime. We select materials and grades with appropriate temperature stability.
Demagnetization Risks
Opposing magnetic fields and high currents can reduce magnet performance. We design for sufficient coercivity and safety margins.
Eddy Current Losses
In high-speed applications, eddy currents can cause heating and efficiency losses. We optimize segmentation and material selection to minimize these effects.
Mechanical Integration
Magnets must remain stable under vibration, shock, and continuous operation. We ensure robust assembly and bonding solutions.
Quality & consistency in high-volume production
For automation systems, consistency is critical, especially in series production. Bakker Magnetics ensures:
- Controlled sourcing and material verification
- Batch-to-batch consistency
- Advanced measurement (Permagraph, Helmholtz coil)
- Full traceability across the supply chain
This guarantees predictable performance across all produced units.
Why Bakker Magnetics?
- 50+ years of experience in magnetics
- Engineering-driven approach (not just supply)
- In-house R&D and simulation capabilities
- Custom magnetic assemblies
- High-quality standards and traceability
We act as a technical partner, helping you design, optimize, and realize magnetic solutions for advanced automation systems.
Let’s optimize your automation system
Looking to improve efficiency, reduce energy consumption, or increase system reliability?
Our engineers are ready to support your project, from concept to production.
